Ounce of Prevention

February 20th, 2011

You’ll remember last time on DTOM we left our intrepid heroes vainly struggling against being crushed by a rotisserie accident gone horribly awry.

Thankfully the magic of welding and $5 of angle iron has saved our lives.

We had an opportunity to ‘test drive’ the prevention aspect of this later in the day when a ratchet strap coordination incident allowed the car to spin a little too freely. This should prove to everyone how easy it is to weld since Craig’s half ass job stood up admirably. Since at the time I think we were all stoned on paint fumes the gravity of the situation wasn’t immediately clear.

Our goal for the standard 3 hour DTOM work day was to finish prepping the car for paint. The cage and underside of the car weren’t to the fit and finish we desired so we wanted to add a second / better coat of white, and then finish off with the holy trinity of DIY paint solutions – preval home sprayer, UPOL bed liner, and POR-15 super paint.

The first step was to tape up the car like Dave White used to with his DE car to protect the “nice” paint.

Step two was our homemade paint lab.

Step three, apply paint liberally.

So far we can only speak to the combination preval sprayer and two part auto paint, but it appears that the finish is equal to a paint booth / semi-retarded painter / “professional” equipment. Craig took a nod towards safety and staying cancer free by using a respirator. Since I didn’t have one I felt my mental processes slowing, and developed a splitting headache.

Join us next week when our dynamic duo will deal with spraying the clear bed liner UPOL on the undercarriage, and POR-15 for the cage.

Houston we have a problem.

February 13th, 2011

Alternative titles for this would be:
Measure twice cut once
Ratchet Straps, jacks, and dead men – Oh My

We bought the rotisserie to make it easier to work on the car. Unfortunately it took about 4 full DTOM work days (3 hours per) to get it assembled and ready for business. It was designed to mount up to an old school american car so making it work on a modern german chassis took some ‘modifications’.

The beauty of a rotisserie is being able to turn the car upside down, or on its side, etc. Once we had it mounted and found that it took the weight of the car and was going to do what we wanted, we got cocky and that was nearly our downfall.

A normal car shell (I’m guessing) doesn’t have the weight distributed the way one with a big metal roll cage in it does. This also didn’t occur to us in a timely manner. Craig and I decided to turn the car on its side and begin prepping for the ‘enhanced’ paint job we’re doing on the bottom of the car. It started turning simply enough, and then all of the weight in the top half of the car took over. Now before we had started turning I had – completely out of character – asked “Do you think we should measure it?”. Meaning should be measure to make sure it was high enough so that if the car rolled over onto its roof we’d have clearance. Craig (also uncharacteristically for him) replied “No, it will be fine.”

Well as the weight took over and the car started to spin of its own accord, it quickly became clear it ‘wasn’t’ going to be fine. Now Craig and I both exerting our full strength, the same adrenaline fueled strength mothers use to save their babies by lifting cars, we could keep it from hitting the floor, but it was a losing battle. We frantically searched for something that we could wedge in place as a prop. There was a deadman within reach (like a big jack stand), but it is the junkiest one known to man and takes forever to adjust to the right height. (Since I advised it purchase I was subjected to several minutes of expletives around my decision making.)

Craig took the full weight for a minute while I grabbed and fiddled around trying to adjust and get into place. Having no patience for being slowly crushed to death while I screwed around with this thing we decided to play to our strengths so I became the human wedge, while Craig finally got the deadman in place. We reinforced our position with a jack (complete with obligatory 3-4 wood blocks) and a ratchet strap to provide our legendary DTOM Racing triple redundancy safety solution….

A butterfly flaps its wings

January 5th, 2011

As I described this story to Craig he observed “When I plug in a treadmill it works, when you plug one in it sets off a chain of events.”

This story starts a few days earlier when Craig (as part of his impending child’s birth) was forced to relocate BrandNewEngine corporate offices from an upstairs guest bedroom to the penthouse suite on top of DTOMRacing Enterprises LLC World HQ. The window view he requires as CEO, meant that the Geiger family gym had to be broken up and partially moved. Thankfully Jim’s Gym had an opening for a treadmill.

I suspect this was motivated by Craig looking at me and thinking about sharing a car that has a fixed weight limit attached. Meaning every extra pound over what the car’s mandated weight is dead. So like a jockey it pays to be skinny. I had decided when we took a year off of racing I’d take a year off of being fit as well. So saying “Here why don’t you take this treadmill” was sort of a polite Craig way of saying – “Hey fat ass shape it up.”

As we carried the treadmill precariously down the penthouse suites narrow steps, and again up my steep muddy hill into its basement Jim’s Gym home, we quickly discovered – if you move treadmills for a living you probably don’t need one.

Later that afternoon I went for the final assembly / test drive. The basement has one outlet, so I put it conveniently next to that outlet which is one of those bathroom sink GFI types. When I plugged it in, I heard a “pop / click” sound that those make when they go off. I immediately tried to reset it without luck.

Now there are two background things to keep in mind here:

1) From June of ’09 DTOMReaders will remember this about my house.

and

2) I have a caveman like understanding (fear) of electricity.

So keeping those things in mind I’ll proceed with the chain of events.

After trying to reset the outlet, I check the clock radio that was plugged in as well just to make sure it didn’t have power. I swap plugging things in different, reset again. Nothing is working. I check the breaker box to see if any of those have tripped. Nope, everything still looks to be on. For giggles I find the one labeled “BASEMENT” and flip it on and off. Nothing. Oddly the lights (which go off when the “BASEMENT” breaker is flipped) remain on despite no power to this outlet.

Okay, I figure it isn’t beyond the realm of possibility that this outlet box has achieved its usable life span. On Monday I consult with people more practiced in electricity and home repair than myself and that is the consensus. So on Tuesday I run to Home Depot and pick up a new GFI outlet and a little tester dealio. Thanks to the tilt of the earth, and Daylight Savings time it is dark when I have time to do this. So I go downstairs, flip the breaker marked BASEMENT and proceed to wire this new outlet in the dark holding a flashlight under my chin.

Much like Clark Griswold in Christmas Vacation I throw the breaker and proudly plug in the little tester. Nothing happens. Now I’m out of ideas, I had one shot in my locker and that didn’t work, so I retreat. The next morning I call in the big guns, my buddy Matt has a father-in-law that is a master union electrician (retired), he conferences him in and we go play by play. Based on my explanation the best he can come up with is – perhaps the outlet you bought is supposed to be wired differently (since I just copied how it was already set up), OR something about the circuit line and load, GFI blah blah blah that I couldn’t follow.

SO – keeping in mind numbers 1&2 I figure I’m out of my depth here time to call in reinforcements. So the electrician arrived at 8:30am. I recited my tale to him, and he pulls out a little electric detecto light. It isn’t showing power to that outlet – so far so good. He asks “Are you sure this outlet is on the basement circuit?” To which my only answer was “Well we’re in the basement?”. He said, “Do you know if your bathroom outlet(s) are working?” Turns out, the BASEMENT labeled circuit was only for the lights. This particular outlet as he proceeded to find out was part of something called “OUTSIDE”.

Now it did turn out that the particular breaker for OUTSIDE was going bad, after he fixed it he points to my outlet now proudly showing its bright little green light. He said, “See you did wire it right all along!”. To which I said, “You mean I wired that box up with the power on, and did it in the dark for no reason since that wasn’t even the right breaker.” The electrician guy really got a kick out of this and started just laughing. So I asked, “How did I not get electrocuted?” His response was an unsatisfactory – “Thats a good question, I don’t know.”

Unleashing the Power of the Internet

December 29th, 2010

Here is your chance to be part of the DTOM team. There are a few pieces of equipment that are super handy when you need them, but a super big pain in the ass to store when you don’t. Engine stands, and engine hoists come to mind.

We need a rotisserie to make some of the stuff we need to do on the car moderately easier. The moderately part means it isn’t worth buying (or building) one, but if some loyal DTOM reader in the greater Atlanta area has one they’d like to store in Craig’s garage on a temporary basis. Well – win / win. (We had hoped Santa would provide but I guess the reindeer balked at lugging around 500 lbs of square steel tubing and he had his hands full with Craig’s tickle me elmo requests.)

A rotisserie basically serves the same purpose as the one you use on the grill, or that the gyro place has. Except in this example the car is the chicken / turkey / lamb&beef amalgamation.

If you have one, or know someone that does that wants to loan / sell / donate – please contact us at: dtomracing [at@] “G” male dot. com. Or you can just post a comment to this post and we’ll get back to you. Thanks!!

Not this kind.
NOT this kind.


LIKE THIS!!

When it rains it pours… the sequel

December 16th, 2010

Who’s up for a little old school DTOM? Apparently fate and / or a malevolent God that’s who. Between Wednesday and Sunday of last week I (with Craig) had to figure out how to get our painted car back into Craig’s garage, fly to California and back, then drive to Savannah in time to race with Brendan at the final BMW Club Race of the year. Here are the details of how that all worked out.

We dropped the car off at the end of November to be painted. The dude said it would be done (this was a Tues.) by the weekend. Craig and I rolled our eyes. This is like being the parent of 9 kids and having the youngest tell you “Honest I did my homework”. You know it’s a bold faced lie, but you’re too tired to give a shit. And really at this point it doesn’t matter, Daytona was the big race, we wanted to get the car done prior to that for the 8 hour NASA enduro shake down – that schedule came and went so the next realistic race would be Barber in April (Grand Am schedule here). So because of that and the fact that both of our garages are still chock full of crap we weren’t in a hurry and had gotten used to using these destinations as a sort of temporary storage to complement our already robust set of garages and storage units.

Another universal truth we’ve discovered – beside cost estimates that don’t even cover parts let alone labor, and delivery dates that are mere figments of someone’s imagination, -is that when something is done it is a) done immediately and b) needs to be picked up right that minute. As frequent DTOM readers will testify most of this project has involved shipping unwieldy shit from point A to point B. Getting a non running, sometimes not rolling car moved around isn’t the easiest thing in the world and often requires two people and some thinking. Knowing all of this I guess it should have come as no surprise when my phone rang early Wednesday (12/8) morning with painter Rob saying “Hey man I need you to come pick up your car it’s done, how quick can you be here?” It must not have dawned on this guy Tuesday at 5pm that he would be done on Wed. at 8am, but those few hours would have helped with the planning.

[As I finished typing that I just remembered that this guy, and honestly most ‘budget’ painters, don't / doesn't paint with a respirator, so it is completely 100% plausible that simple observation never occurred to him. Safety first has never really been part of the DTOM credo, but breathing industrial paint and solvent fumes isn't a good early retirement plan, unless by retirement you mean die of some weird cancer.]

Unfortunately like the perfect storm this was becoming, I was on my way to the airport to fly out for work. Craig and I formulated a plan whereby I would get my trailer and truck and leave it with him, he’d fetch the car from painter dude on Thursday, and I’d take one of his fleet of vehicles to the airport. I imagine his bitterness about my driving the 911 to work during the summer was behind the ‘rental’ car being his POS dodge pickup.

I hate to fly. It has nothing to do with the flying and everything to do with people, the airline industry, and all the stupid crap that comes with it. With that said, if I have to fly anywhere for work, going out to Irvine, CA. is usually not that bad. Irvine is pretty nuts. I maintain that they staff the entire town with actors and models. There are no ugly people in that place, it’s almost surreal. My other semi-frequent destination is New Jersey. You couldn’t find a more opposite experience since I think all the ugly people from CA get shipped to NJ. Newark airport is like a poster child for the decline of civilization, I’ve witnessed domestic violence while waiting for a flight, I’ve seen a man almost beaten to death by a crowd when he “mistakenly” cut in line, and I’ve smelled things that would make a hardened sanitation worker wretch, all while in lovely, sunny, NJ.

On the flip side John Wayne airport is pleasant, there are rarely lines, and even the security dude apologized to me when he needed to pat me down. Regardless you’re still getting on an airplane. If I could have one wish that wasn’t a winning lottery ticket, it would be for the entire airline industry to go bankrupt and be replaced by “Something”. I don’t care what it is – super fast Japanese trains, hang gliders, covered wagons, it doesn’t matter at this point ANYTHING is better.

For my flight out I had a middle seat, which I was lucky enough to change to a window, no matter the 6’5 gent in the middle seat made sure I wasn’t comfortable. Then to top it off he was a Delta employee, and quite possibly the most cheerful flyer I’ve seen. He proceeded for the next 5 hours to regale the dude on his right with how awesome flying was, how he loved to travel, blah blah blah. I carry earplugs with me at all times for just this reason and the screaming baby that I think the FAA mandates must be on all planes. I wanted to point out to Delta Employee of the Month to look around at all the smiling faces, the feeding frenzy for overhead luggage space, the aged lunch lady appearance of the stewardesses (Not flight attendants), his oh so comfortable barely adequate for a 5 year old child seat, to say nothing of the disrobing in front of strangers as fast as you can in some kind of anti-terrorist metal detection obstacle course, etc etc etc.

On the way home I had another middle seat, now before you blame me and say well there’s your problem jack ass, this meeting had been scheduled and cancelled four times so I was playing a game of chicken in hopes that it would be cancelled again, or that I could somehow weasel out of it. I lost that roll of the dice which meant booking the flight literally at the last minute and everything that follows was the result. No luck changing my seat again so I was stuck in the middle seat on the red eye back to GA. Again I have a professional wrestler on my right, and some more normal sized human on the left. The normal dude broke out his uber traveler sleep kit, with the neck pillow, eye shades, and zip around blanket sleep sack. He then proceeded to go into some type of night terror infested coma. It was like sitting next to my dog when he is dreaming, I’m not sure if this guy was running from the Viet Cong, or chasing bunny rabbits but my shins were bruised by the time we touched down at 4:35am in Atlanta. To say nothing of the back and neck cramps from rolling my shoulders over to ‘fit’ in the seat.

Not fitting in seats would be a theme for the weekend, as I made my way back towards Craig’s place to swap out his truck for my truck and trailer and pick up the big boy seat for Brendan’s car. Club Racing is in collusion with all the safety gear sellers to mandate expiration dates for EVERYTHING in the car, this ensures that every year you’ll need to drop $1000 on crap that was perfectly satisfactory. Because of this Brendan had bought a slightly used Sparco seat with a fresher sell by date, that I think was the basis for the airlines, combined with all the custom work to make the cockpit fit him, meant it certainly wasn’t going to fit me. Just sitting in it made people start doing the fat guy in the little coat joke that Chris Farley made famous. (Somehow Clay fit in this thing, he has some type of snake unhinging jaw ability to fit into cars that would appear to be physically impossible, it is almost gumby-ish.) So at 5am in the freezing dark I was feeling my way around in Craig’s garage looking for the seat theoretically dedicated to our car. There hasn’t been a car on his lift for months now, so with the early morning / lack of sleep, and the darkness explain how I almost knocked myself out walking directly into a rear tire attached to the painted car on the lift. Thankfully it was the tire and not the lift post or anything metal since I probably would have froze to death after being rendered unconscious before anyone found me.

I carried this huge box down his alley and loaded up my truck and drove home to grab a few hours of sleep before taking the trailer back and heading off to Savannah / Roebling Road for the debut of the S54 powered E12. 3 hours later my phone rings and Craig tells me that Rob the painter has more parts that are ready for immediate pickup. Apparently just the car was done, not the bumpers, doors, hood, trunk, etc. So I hurry up and unpack and repack, unload the trailer and drive back to Craig’s. Where I then unload the seat I had just put in the truck and we drive up to pick up more painted parts. I finally get to the Bradbury Suites Best Western in Pooler, GA at 11pm.

7am came quickly and as Brendan, Ted, and I are leaving for the track we exit our room and there is a dude that looks like one of the Hanson brothers from Slap Shot (but with a beard) wearing – 100% true – just long johns doing some type of stretching exercises in the hallway. His twin, thankfully fully clothed, joins him and they catch the elevator with us where we have the following exchange.
Q (Long John Hanson Brother): “Are you guys going to work?”
Ted: “No”
LJHB: “Oh, you guys look sad so I thought maybe you had to go to work.”
Ted: “No, we’re going to race”
LJHB: “What kind of race?”
Ted: “Car race there is a race track down the road”
LJHB: “Cool”

Reggie Dunlop: Oh you cheap son of a bitch. Are you crazy? Those guys are retards!
McGrath: I got a good deal on those boys. The scouts said they showed a lot of promise.

He and his twin proceeded to walk through the lobby and stand outside and smoke. He had on long johns, no shirt, no shoes, no hat, JUST long johns and glasses with tape holding them together. I think it goes without saying that in all of men’s fashion long john’s, spandex bike shorts, and those really high cut runner’s shorts are in a deadlocked tie for the most unflattering things a dude can wear.

As usual the racing was anti-climatic to everything else. Brendan’s car consists of 50% parts from every model of BMW every made, and 50% custom invented stuff that you can’t buy or replicate without a bunch of fabrication equipment and an expert fabricator (See Day of the Dyno post for details). So it came as no surprise that it was cold, raining, and that the car was having some growing pains.

I love the new “Green” bathrooms, “green” is code for Cheap. I think Roebling’s bathrooms were designed by MC Escher or someone with a sadistic sense of humor. To begin with the urinals are ‘almost’ too high for me to use, so to anyone shorter than 6ft you’re standing back and shooting from the 3pt line. The stalls on the other hand have a lot in common with your airplane bathroom, you almost have to back into them since once you close the door you can’t turn around. In an effort to be green / cheap – I mean consider the irony of ‘green’ restrooms at a racetrack? – everything is automated except the soap. So I get a handful of soap and start waving my hand around to get the water to turn on, just in time for the power to go off. Now its pitch black in this glorified outhouse, I have a handful of soap, no water, and they installed hand dryers not towels. My only option is to walk the ¼ mile away with my hand cupped like I have a hand full of bird crap to where we’re parked to get either a rag or a bottle of water to solve my problem.

So in summary besides getting cold and wet I learned how to rebuild a half shaft (sort of like an axle), on a dirty car mat, in less than an hour which includes all the ball bearings flying out of their cage. It’s sort of like a child’s puzzle but covered in axle grease. We did fit the big boy seat in the car and I eventually got to drive about 20 laps or so on 5 cylinders since one wasn’t firing. The final result DFL with a blistering 1.26 fast lap almost as quick as what I’ve done in the dry with the old Spec E30. On Sunday it rained even harder, I tried one lap for qualifying but no wipers or rain tires, and standing water made the executive decision to get home early that much easier to make.